Humanoid Robots Join the Workforce: Mercedes-Benz Tests Apptronik’s Apollo in Production


Mercedes-Benz, the iconic German automaker synonymous with luxury and engineering excellence, is stepping boldly into the future of industrial automation. The company has announced a strategic investment in Apptronik, a promising U.S.-based robotics firm, and has already begun testing the company’s humanoid robots—christened Apollo—in select manufacturing facilities. This move, backed by a low double-digit million-euro infusion, underscores Mercedes-Benz’s ambition to revolutionize its production processes by integrating cutting-edge robotics technology. As the automotive industry grapples with labor shortages, rising costs, and the demand for precision, this partnership could mark a turning point in how cars are built.


A Step Towards the Future of Manufacturing

Founded in 2016 and headquartered in Austin, Texas, Apptronik has quickly emerged as a rising star in the robotics sector. The company specializes in designing humanoid robots powered by advanced artificial intelligence, positioning itself as a competitor to high-profile players like Tesla, with its Optimus project, and Figure AI, which boasts backing from tech giant Nvidia. Apptronik’s flagship creation, Apollo, stands approximately 5 feet 8 inches tall, weighs around 160 pounds, and is designed to mimic human movements with uncanny precision. Unlike traditional industrial robots—hulking, stationary machines confined to specific tasks—Apollo is agile, adaptable, and built to work alongside humans in complex environments.

Mercedes-Benz’s decision to partner with Apptronik reflects a broader trend among manufacturers seeking innovative solutions to modern challenges. The company has wasted no time putting Apollo to the test, deploying a small fleet of these robots at two key sites: the Digital Factory Campus in Marienfelde, Berlin, and its advanced manufacturing plant in Kecskemet, Hungary. These facilities, known for their cutting-edge technology and high-output production lines, serve as ideal proving grounds for this ambitious experiment.

So, what exactly are these robots doing? For now, Apollo units are tasked with transporting components to assembly lines and performing quality inspections—jobs that, while critical, are often monotonous and physically taxing for human workers. By delegating such duties to robots, Mercedes-Benz aims to enhance efficiency, reduce worker fatigue, and address persistent labor shortages that have plagued the industry in recent years.


Training Robots with Human Guidance

The integration of Apollo into Mercedes-Benz’s factories isn’t a plug-and-play affair. These humanoid robots rely on a sophisticated training process known as teleoperation, where human operators remotely guide the robots through specific tasks. Picture a technician wearing a motion-capture suit or wielding a joystick, directing Apollo’s arms to pick up a part or inspect a weld. Over time, the robot’s AI learns from these interactions, gradually mastering the skills needed to operate autonomously.

This hybrid approach—combining human expertise with machine learning—sets Apollo apart from earlier generations of industrial robots. It allows the robots to adapt to the unpredictable nature of a factory floor, where conditions can shift rapidly due to design changes, supply chain hiccups, or equipment malfunctions. For Mercedes-Benz, this adaptability is key. The company isn’t just looking to automate static, repetitive processes; it wants robots capable of evolving alongside its workforce and production demands.

The potential applications are vast. Imagine Apollo robots assembling intricate engine components, navigating crowded assembly lines, or even assisting with the installation of heavy parts like battery packs for Mercedes-Benz’s growing lineup of electric vehicles (EVs). As the technology matures, these robots could become indispensable partners in the quest to build smarter, greener, and more efficient cars.


A Visionary Outlook from Mercedes-Benz Leadership

Joerg Burzer, Head of Production at Mercedes-Benz, is one of the driving forces behind this robotics initiative. Speaking at a press roundtable in Berlin, Burzer outlined the company’s vision with a blend of pragmatism and optimism. “I’d like to see us find applications in areas where we face labour shortages—first for repetitive tasks, and then hazardous ones,” he said. His words highlight a dual purpose: easing the burden on human workers while tackling jobs that pose safety risks, such as handling toxic materials or operating in extreme temperatures.

Burzer’s comments also reflect a broader societal shift. Across Europe and beyond, industries are grappling with an aging workforce and a reluctance among younger generations to take on physically demanding factory roles. By investing in robotics, Mercedes-Benz isn’t just future-proofing its operations—it’s addressing a pressing demographic reality.

But Burzer isn’t naive about the challenges ahead. He acknowledges that widespread adoption hinges on one critical factor: cost.


The Cost Factor and Long-Term Vision

For all their promise, humanoid robots like Apollo come with a hefty price tag. Current estimates suggest that each unit costs well into the six-figure range, a figure that includes not just the hardware but also the software, maintenance, and training required to keep them operational. For Mercedes-Benz to deploy these robots across its global network of factories—which spans Germany, the United States, China, and beyond—the economics need to make sense.

“When costs reach a two-digit thousand-dollar sum—which is absolutely possible—it will become very interesting,” Burzer noted during the roundtable. While he didn’t offer a specific timeline, his confidence points to a belief that economies of scale, technological advancements, and competition in the robotics market will drive prices down over time. Industry analysts agree, predicting that within the next decade, humanoid robots could become as commonplace in factories as robotic arms are today.

This long-term vision aligns with Mercedes-Benz’s storied history of innovation. From pioneering the first automobile in 1886 to leading the charge in luxury EVs with models like the EQS, the company has consistently embraced transformative technologies. Its investment in Apptronik is a natural extension of that legacy—a bet that humanoid robots will redefine manufacturing in the 21st century.


A Growing Trend in the Auto Industry

Mercedes-Benz isn’t venturing into uncharted territory alone. The automotive sector has seen a surge of interest in humanoid robotics, with several major players exploring similar initiatives. Honda, for instance, has a long history of robotics research, most famously with its ASIMO robot, though it has yet to deploy such technology at scale in its factories. Hyundai, through its acquisition of Boston Dynamics, is experimenting with advanced robots like Spot and Stretch for industrial applications. Meanwhile, BMW has partnered with robotics firms to test automation solutions in its plants.

Then there’s Tesla, the wildcard in this race. CEO Elon Musk has hyped the company’s Optimus robot as a game-changer, predicting it could take on factory duties by the end of 2024. Yet, as of early 2025, Tesla has remained tight-lipped about Optimus’s progress, leaving industry observers skeptical about whether Musk’s ambitious timeline will hold.

What sets Mercedes-Benz apart is its pragmatic approach. Rather than promising a sci-fi future, the company is starting small—testing Apollo in controlled environments and gathering real-world data to refine the technology. This measured strategy could give Mercedes-Benz an edge as it competes to lead the robotics revolution in automotive manufacturing.


Blurring the Line Between Science Fiction and Reality

As Mercedes-Benz and Apptronik deepen their collaboration, the implications extend far beyond the factory floor. Humanoid robots, once relegated to the realm of science fiction—think The Terminator or I, Robot—are steadily becoming a tangible reality. For workers, this shift raises both opportunities and questions. Will robots like Apollo create new roles in programming and maintenance, or will they displace traditional jobs? For consumers, the promise of faster, more precise production could translate to higher-quality vehicles at lower costs.

For now, Mercedes-Benz is focused on proving the concept. The trials in Berlin and Hungary are just the beginning, a pilot program that could pave the way for broader deployment. If successful, Apollo robots might one day be a familiar sight in Mercedes-Benz plants worldwide, their metallic frames humming alongside human workers in a harmonious dance of innovation.

With its investment in Apptronik and its hands-on approach to robotics, Mercedes-Benz is sending a clear message: the future of manufacturing is here, and it’s humanoid-shaped. As costs decline and capabilities grow, the line between imagination and reality will continue to blur, ushering in a new era for one of the world’s most storied automakers.

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